Experimental Investigation of the Pressure Drop of the Liquid Refrigerant in the Copper Tube Used in Air Conditioning Condensers
Abstract
Air-conditioning systems used in vehicles are required to deliver higher performance than those used in residential or stationary building applications due to their dynamic operating environments, stringent thermal comfort requirements, and the limited space available for system installation. Pressure drop in the tubes used in condensers and evaporators of automotive Heating, Ventilation, and Air Conditioning (HVAC) systems significantly affects compressor sizing and overall system performance. In HVAC applications, minimizing pressure drop while maintaining a high heat transfer coefficient is essential for improving energy efficiency and reducing compressor power consumption. This study presents an experimental investigation of the pressure drop characteristics of liquid refrigerants R-134a and R-1234yf flowing through a smooth circular copper tube. The variations in pressure drop were analyzed as a function of refrigerant mass flux and Reynolds number. In addition, friction factors were determined from the experimental data and compared with the widely used Blasius correlation. The resulting coefficients were evaluated against those predicted by the Blasius equation. The results indicate that the frictional pressure drop increases with increasing refrigerant mass flux for both refrigerants. The findings contribute to a better understanding of refrigerant flow behavior in compact heat exchanger tubes and provide valuable data for the design and optimization of high-performance automotive HVAC systems.
References
A.S.J. van Heerden, D.M. Judt, S. Jafari, C.P. Lawson, T. Nikolaidis, D. Bosak, “Aircraft thermal management: Practices, technology, system architectures, future challenges, and opportunities”, Progress in Aerospace Sciences. 128, 100767, 2022.
https://doi.org/10.1016/j.paerosci.2021.100767
K. El Kadi, F. Alnaimat, S.A. Sherif, Recent advances in condensation heat transfer in mini and micro channels: A comprehensive review, Applied Thermal Engineering. 197, 117412, 2021.
1016/j.applthermaleng.2021.117412
R.L.Webb and K. Ermis, “Effect of Hydraulic Diameter on Condensation of R_134A in Flat, Extruded Aluminum Tubes”, Jounal of Enhanced Heat Transfer, vol. 8, 77-90, 2001.
https://doi.org/10.1615/jenhheattransf.v8.i2.20
K. Ermis, İ. Küçükrendeci and M. Karabektaş, “Investigation of Multiple Effect Evaporator Design”, 5th International Symposium on Innovative Technologies in Engineering and Science (ISITES2017), 2017, pp. 1366-1375, Bakü, Azerbaycan.
I. Ekmekci, K. Ermis, “Air Cooled Condensers and Their Effect on Energy Efficiency”, International Symposium on Sustainable Aviation, 2015, pp. 416-419, İstanbul, Türkiye.
K. Ermis, Y. Sen, “A New Modified Shah Correlation on Condensation Heat Transfer in Plain Tubes” International Conference on Engineering and Natural Sciences, 2015, p.765. -772, Skopje, Makedonya.
K. Ermis, Experimental and Numerical Investigations of Condensation Heat Transfer in Multiport Tubes, Chapter 26 in Exergetic, Energetic and Environmental Dimensions, Editors: I. Dincer, C.O. Colpan, O. Kizilkan, San Diego-United States, Elsevier, 2017. ISBN: 9780128137345
M.W. Wambasganss, J.A. Jendrzejcyk, and D.M. France, “Two-phase Flow Pattern and Transitions in a Small, Horizontal, Rectangular Channel”, International Journal of Multiphase Flow, vol. 17(3), pp. 327-342, 1991. https://doi.org/10.1016/0301-9322(91)90003-L
M.W Wambasganss, J.A. Jendrzejcyk, and D.M. France, “Two-phase Flow and Pressure Drop in Flow Passages of Compact Heat Exchanger”, SAE Technical Paper Series, no.920550, 1992.
https://doi.org/10.4271/920550.
C.Y. Yang and R.L. Webb, “Friction Pressure Drop of R-12 in Small Hydraulic Diameter Extruded Aluminum Tubes with and without Micro-fins”, International Journal of Heat and Mass Transfer, Vol. 39(4), pp. 801-809, 1996.
https://doi.org/10.1016/0017-9310(95)00151-4
L.F., Moody, "Friction Factors for Pipe Flow." ASME. Trans. ASME. November 1944; 66(8): 671–678, 2022. https://doi.org/10.1115/1.4018140
J.R. Mercado, E.P. Guido, A.J. Sánchez-Sesma, M. Íñiguez, and A. González, “Analysis of the Blasius’ formula and the Navier–Stokes fractional equation”, Fluid Dynamics in Physics, Engineering and Environmental Applications, pp. 475-480, 2013.Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-27723-8_44
R.V. Bernuth and T. Wilson. "Friction factors for small diameter plastic pipes." Journal of Hydraulic Engineering vol. 115(2), pp. 183-192. 1989. https:// doi.org/ 10.1061/(ASCE)0733-9429(1989)115: 2(183)
W.M. Kays and A.L. London, Compact Heat Exchangers, Third Edition, Krieger Publishing Company, 1998. ISBN: 1575240602