3D end milling of AISI 1040 finite element thermal analysis
Keywords:
FEM simulation, milling, temperature, Third Wave AdvatEdge
Abstract
In the manufacturing industry, cutting simulations are performed by finite element analysis methods to optimize cost and operational performance. This article aims to model and simulate the temperature of the AISI 1040 steel at the cutting zone in the surface milling process by the finite element method (FEM). The formation of thermal events in the surface milling process was studied with the Third Wave AdvatEdge, which simulation program. The influence of cutting speed on the temperature in the cutting zone was modeled and analyzed.
References
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[2] M. Dali, J.A. Ghani, C.C. Haron, Comparison between dynamic and non-dynamic cutting tool option in FEM simulation for producing dimple structure, Procedia CIRP 58 (2017) 613-616.
[3] I. Cascón, J.A. Sarasua, Mechanistic model for prediction of cutting forces in turning of non-axisymmetric parts, Procedia CIRP 31 (2015) 435-440.
[4] P. Niesłony, W. Grzesik, W. Habrat, Experimental and simulation investigations of face milling process of Ti-6Al-4V titanium alloy, Advances in manufacturing science and technology 39(1) (2015).
[5] P. Arrazola, D. Ugarte, J. Montoya, A. Villar, S. Marya, Finite element modeling of chip formation process with Abaqus/Explicit 6.3, VII International Conference on Computational Plasticity, Barcelona, 2005.
[6] H. Wu, S. Zhang, 3D FEM simulation of milling process for titanium alloy Ti6Al4V, The International Journal of Advanced Manufacturing Technology 71(5-8) (2014) 1319-1326.
[7] M. Akkök, Acar, B., & Açmaz, E. (2013). Experimental analysis and wear modeling for mechanical components of a typical rail launcher. Wear, 306(1-2), 1-9.
[8] H. Yan, Hua, J., & Shivpuri, R. (2007). Flow stress of AISI H13 die steel in hard machining. Materials & design, 28(1), 272-277.
[9] G.R.A.c.m.a.d.f.m.s.t.l.s. Johnson, high strain rates, and high temperatures. Proc. 7th Inf. Sympo. Ballistics, 541-547.
[10] A. Dorogoy, & Rittel, D. (2009). Determination of the Johnson–Cook material parameters using the SCS specimen. Experimental mechanics, 49(6), 881.
[11] A. Shrot, M. Bäker, Determination of Johnson–Cook parameters from machining simulations, Computational Materials Science 52(1) (2012) 298-304.
[12] A. Mitrovic, P. KovaÄ, N. Kulundžić, B. Savković, 3D finite element simulation of milling, Journal of Production Engineering 19(1) (2016) 31-34.
Published
2020-01-21
How to Cite
Ugur, L. (2020). 3D end milling of AISI 1040 finite element thermal analysis. Journal of Engineering Research and Applied Science, 8(2), 1286-1290. Retrieved from http://www.journaleras.com/index.php/jeras/article/view/184
Section
Articles
